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Coating Machine
BGW-E Series High Efficiency Intelligent Poreless Coating Machine
BG Series High-efficient Intelligent Film Coating Machine (With pore)

BGW-E Series High Efficiency Intelligent Poreless Coating Machine

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INTRODUCTION

    It is kind of equipment integrating elegance, high efficiency, energy-saving, safety, easy to clean, which is applied for coating traditional Chinese and Western tablets and pills (including micro-pills, small pills, water-bindered pills, drip pills and granulated pills)with sugar, organic film, water soluble film, slow and controlled release film in the fields of pharmacy, food and biology etc. The machine is equipped with the programmable PLC (machine and person interface), with which its operation process and process parameters such as negative pressure and temperature can be automatically controlled.

It is easy to operate, with reasonable and advanced process during run of the machine.
    Main machine, cleaning system, hot-air cabinet, exhaust cabinet and the thermostatic mixing drum are all made of imported high quality, stainless steel, which conforms to GMP requirements.

BASIC WORKING PRINCIPLE

    The tablets make complicated and constant track movement with easy and smooth turning and frequent exchanging in a

clean and closed drum of the film coating machine. The coating mediums stirred in the constant temperature stirring drum are sprayed on tablets through the spray gun at the inlet under the action of crawler pump. Meanwhile hot air up to 100,000 level filtration are inhaled through the air distributing pipe at the center of the drum and flowed through tablets around the fan blade. Under the action of air exhaust and negative pressure, hot air are exhausted from the another side of the air distributing pipe and discharged after dust abatement. So these coating mediums on the surface of tablets get dry quickly, forming a coat of firm, fine and smooth film. Automatically controlled by PLC, it is in normal operation.

PERFORMANCE AND CHARACTERISTICS
  • The drum of the main machine has a closed poreless structure and is equipped with a flow-guiding sheet. Tablets can make easy and smooth rotation without fragment and chipped edge in the drum due to mirror polishing of its wall and flow-guiding sheet, which greatly improves the yield.
  • During air intake, three times filtration involving primary filtration, medium filtration and high filtration, can reach 100,000 level purification. During air exhaust, dust abatement can reach 99% by adopting a bag-type dust extractor. Equipped with a vibration damper, the machine is in normal run with noise lower than 75dB, which conforms to environmental protection requirements.
  • A specially designed air source exchange system features exchange of hot air an cold air depending on the technological requirements, so to say, the fan blade can be regarded as air inlet or air outlet. An eye pitch explosion-proof lamp is equipped in the drum so as to clearly view all material in run for the convenience of accurate control of technological change.
  • A cleaning system I equipped at the bottom of the drum, with automatic computer-controlled drain after cleaning.
  • The specially designed imported spray gun features easy to operate and control relevant technological requirements, uniform density and particle size, uniform atomization and large spray area, practical to adjust flow, angle and sector, economization on dressing, free leakage and blockage. The gun can be in operation unless its head keeps in the range of 0.29Mpa to 0.39Mpa. It has been favourably reviewed from users at home and abroad.
  • Features PLC automatic control of such process parameters as negative pressure, air flow and temperature etc, automatic run of various process flow in sequence, instead of manual operation.
  • Equipped with a data storage and printing system, by which process parameter and process flow of each batch of production can be accurately recorded with a printer as requested from users.
OTHER SUBSIDIARY EQUIPMENT
  • Equipped with a thermostatic Mixing drum, in which mediums can be electrically heated and stirred into a uniform liquid at a preset temperature.
  • Equipped with automatic charging and discharging device, by which all procedures involving charging, coating and discharging are in automatic run instead of manual operation in order to guarantee sanitary requirements.
TECHNICAL PARAMETERS

Specification

Capacity

Rotating speed

Machine Power

Machine Size or dimensions
(LWH)

150(D)E

150kg

315rpv/min

2.2KW

143011202010mm

80(D)E

80kg

319rpv/min

1.5KW

12509251700mm

40(D)E

40kg

319rpv/min

1.1KW

11008501470mm

10D

10kg

319rpv/min

0.6KW

9007001400mm

Schematic Diagram
Schematic Diagram of Crawier Pump
Dropper
Fan Biade  
Japanese Spray Gun
Air Distributing Pipe
Auto-bepower device
Auto-bepower device

BG Series High-efficient Intelligent Film Coating Machine (With pore)

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INTRODUCTION
    This product was developed based on the imported equipment in 1992 and has been placed on the list of the "Sin-tech Spark Project of Zhejiang" . In 1995, this product passed the provincial level technical appraisal of new product, was awarded the "Wenzhou Scientific and Technological Improvement Award" and also recommended as the "Brand-name and Quality High-tech Product of Zhejiang" and "National New Product of 1996". And it has been exported to such regions as Europe, Australia and Southeast Asia, etc. and can be used for coating various tablets, pills and sweets with organic film, water-soluble film and sugar film, etc. And it has such characteristics as high efficiency, low energy consumption and small floor area, etc. And it can be widely used for coating various tablets,pills and sweets with organic film,water-soluble film and sugar film etc.In such fields as of pharmaceutical,food and biological products etc.
    And it has such characteristics as good appearance in design,high efficiency,low energy consumption and small floor area,etc.
This machine is made of high-quality stainless steel elaborately and meets the
BASIC WORKING PRINCIPLE  
    The tablets make complicated and constant track movement with easy and smooth turning and frequent exchanging in the clean and closed rotational cylinder of the film coating machine. And it can automatically spray coating medium according to the process flow and reasonable process parameters. The hot air exhausted through the bottom of the tablets under the effect of air exhaust and negative pressure so as to make coating medium dry quickly on the surfaces of the tablets and form a firm, fine and close and smooth urface film.
PERFORMANCE AND CHARACTERISTICS
Main Machine
During run of film coating in the main machine,it shows such features as free dust flyoff,syrup splash,operatio condition improvement,little cross contamination to tablets,simple coating process,shorteming coating time as well as high production efficiency etc.
Adopts a new-type micro-computer PLC,by which temperature and negative pressure control system are displayed on the touch screen,with such characteristics as programmability,automatic adjustment of negative pressure and ari flow,datamation of process parameters,making accurate production of various batches of products with the same technical parameter.It make lead at home in data storage and printing system,by which process parameter and process flow of each batch of production can be accurately recorded with a printer as requested from users.The explosion-proof motor drives the drum to rotate in the clockwise direction through the cycloidal pinwheel,It's attached with a cleaning system and equipped an are outlet adjustment apparatus,with which a few medicines can be coated in
Hot Air Cabinet
At first, air inhaled in through the centrifugal fan should be purified up to the 100,000 Level after three times filtration, involving primary filtration, medium filtration and high filtration, then be blown to the drum of main machine through the (steam or electrothermal) heat exchanger. Equipped with a vibration damper, it is in normal run with noise lower than 70 dB.
Hot Exhaust Cabinet
Used for pumping air out of drum(including dust absorption), keeping the working area under negative pressure, dust abatement and filtration. Equipped with a vibration damper, it is in normal run with noise lower than 70 dB.
Air Spraying System
High-pressure uniform vaporized liquid can be sprayed through the crawler pump and the air spray gun imported from Japan.
Thermostatic Mixing drum
The mediums can be electrically heated and stirred into a uniform liquid at a preset temperature.
Note:Connecting pipes can be especially designed as requested from users.
Performance and Characteristics 1.With PLC module, all operations such as hot air temperature setting and control, revolutions of the drum adjustment, automatic control and display of negative pressure etc can be in run by pushing the touch key on the computer-controlled panel fully sealed with slight touch film interface.
2.The machine is free to clean, with such characteristics as reliable and stable performance. The streamline guiding-type mixer drives tablets to make easy and smooth rotation without fragment and chipped edge, which improves the yield. The guiding sheet has a narrow surface, to which no dressing can be stuck, economization on dressing and improving the quality of finished products.
3.The constant-pressure variable crawler pump features the revolution radius of the roller subject to pressure, automatic control of output syrup amounts and sprayed syrup amounts, stabilization of atomization, simplify of spraying system, economization on dressing, easy to fully clean.
4.The specially designed imported s pray gun features east to operate and control technological requirements, uniform density and particle size, uniform atomization and large spray area, practical to adjust flow, free leakage and blockage, angle and sector. The gun can be in operation until its head keeps in the range of 0.29Mpa to 0.39Mpa. Until now, It has been favourably reviewed from users at home and abroad.
TECHNICAL PARAMETERS 

 

400E

150(D)E

80(D)E

40(D)E

10D

Load Capacity

400kg

150kg

80kg

40kg

10kg

Revolutions(R/Min)

2.012
rpv/min

2.014
rpv/min

2.016
rpv/min

2.018
rpv/min

3.019
rpv/min

Machine dimensions

3kw

2.2kw

1.5kw

1.1kw

0.55kw

Machine dimensions
(LWH)

20501670
2360mm

17301320
2030mm

13701050
1700mm

1100850
1470mm

900700
1400mm

Diameter of Coating drum

1500mm

1200mm

930mm

780mm

500mm

Power of Air Exhaust Cabinet Motor

7.5kw

5.5kw

3kw

2.2kw

0.75kw

Air exhaust flow

10000m3/h

7419m3/h

5268m3/h

3517m3/h

1285m3/h

Power of Hot Air Cabinet Motor

2.2kw

1.5kw

1.1kw

0.75kw

0.37kw

Hot air flow

3600m3/h

2356m3/h

1685m3/h

1285m3/h

816m3/h

Weight of Main Machine

1200kg

850kg

600kg

500kg

200kg

Overall Dimensions of Air Exhaust Cabinet

1000900
1650mm

1000900
1650mm

1000900
1650mm

900800
1500mm

750600
1130mm

Overall Dimensions of Air Exhaust Cabinet

10501050
2000mm

950950
1950mm

900820
1850mm

820720
1750mm

750600
1130mm

Air
Consumptio

Pressure

0.4MPa

0.4MPa

0.4MPa

0.4MPa

0.4MPa

Air Consumption

1.5m3/min

0.5m3/min

0.35m3/min

0.2m3/min

0.2m3/min

Japanese Spray Gun
Spray Gun Control Diagram
Peristaltic Pump
Dropper
Thermostatic Stirring Drum
Data Printer
Drawing Mechanism
PLC MMI
Auto-cleaning Device
BG-10 coating machine
 

© 2005 Suntin MediPharma Co. Ltd. All rights reserved.

H.K.ADD.: RM. 1213, World-wide industrial centre, No. 43-47 Shan Mei Street, Fotan, New Territories, HongKong.
Tel: +852 2690 9351 
Fax: +852 2690 9356
Email:sales@suntinpharma.com
Shenzhen Office: RM.2501-2502, 25/F., Convention & Exhibition Times Center, 3008 Yitian RD., Shenzhen China.
Tel: +86 755 8386 5062 
Fax:  +86 755 8386 4173
Web:  http://www.suntinpharma.com